Process / Tooling Engineer - Headliner & Soft Trim

  • Kasai North America, Inc
  • Upper Sandusky, Ohio
  • Full Time

Position Summary

We are seeking a highly skilled Process / Tooling Engineer to support the design and manufacturing of headliner and soft trim components . This role spans from early design input through tooling development, process optimization, and equipment integration to ensure product quality and manufacturability.

Key Responsibilities

Design & Development

  • Collaborate with design teams to review headliner and soft trim concepts for manufacturability.
  • Recommend product improvements to align with engineering, performance standards , and equipment specifications.
  • Assess process feasibility, operating conditions, and quality requirements during design reviews.

Tooling & Equipment

  • Develop RFQs for forming tools, piercing dies, assembly equipment, poka-yokes, and vision systems.
  • Evaluate tooling and equipment drawings for compliance with specifications.
  • Design and assemble new or modified mechanical components for industrial machinery and equipment.

Process Optimization & Validation

  • Investigate process failures and operational issues; diagnose root causes and implement corrective actions.
  • Analyze product test results against design/quality specifications and adjust equipment as needed.
  • Use of multi-meter to interpret electrical readings (amperage, voltage, input/output) for basic troubleshooting of equipment.
  • Modify form tools and assembly equipment to meet design, quality, and performance requirements.

Production Support & Training

  • Operate or learn to operate forming presses, water jets, and assembly equipment for trials and operator training.
  • Provide hands-on troubleshooting and resolution of tooling/equipment manufacturing issues.

Qualifications

  • Experience with headliner and soft trim tooling and assembly processes.
  • Strong understanding of tooling design, process engineering, and equipment integration.
  • Understanding of PLC ladder logic
  • Ability to use Auto-Cad, Solid Works, and/or Catia
  • Ability to use Basic Windows, Excel, Power Point, and Word
  • Fanuc and/or Yaskawa Robot programming required.
  • Proficiency in reading and interpreting technical drawings and specifications.
  • Reading and understanding electrical, hydraulic, and pneumatic schematics
  • Hands-on experience with forming presses, water jets, and assembly equipment.
  • Ability to travel domestic and foreign for extended periods with limited prior notice.
  • Must be able to work any shift and extended hours as required.

Education / Experience minimums

  • High school diploma + 10 years maintenance experience; or
  • BS Degree in Mechanical Engineering, Industrial Engineering, or Engineering Technology; or
  • AAS in Mechatronics, Maintenance, or Tooling.

Why Join Us?

  • Opportunity to work on innovative automotive interior solutions.
  • Hands-on involvement from design through mass production.
  • Collaborative environment
Job ID: 503159775
Originally Posted on: 12/11/2025

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