Process Engineer

Process Engineer - Thermal Manufacturing Operations

Location: Greater Nashville Area

Reports To: Operations Leadership

A leading industrial manufacturer is seeking a hands-on Process Engineer to support a high-volume,

continuous-process thermal manufacturing operation. This role will focus on optimizing high-temperature

forming and material flow processes while driving improvements in product quality, furnace performance,

throughput, and operational stability.

The ideal candidate will possess strong experience within a continuous-flow manufacturing environment

involving molten material handling, thermal conditioning, precision forming, annealing, and downstream

process optimization.

Key Responsibilities

Lead continuous improvement initiatives across thermal forming and production processes,

including raw material batching, melting, conditioning, forming, and controlled cooling

operations.

Troubleshoot and resolve complex manufacturing defects related to surface quality, dimensional

variation, distortion, stress-related breakage, and thermal inconsistencies.

Monitor and optimize critical process parameters including furnace performance, combustion

balance, thermal distribution, electric boost systems, feeder conditions, cooling profiles, and

forming configurations.

Support furnace and hot-end operational stability through process analysis, equipment

adjustments, and production optimization initiatives.

Drive improvements in yield, uptime, scrap reduction, energy utilization, and overall process

capability.

Partner closely with production, maintenance, and quality teams to identify root causes and

implement sustainable corrective actions.

Analyze production trends and process data to improve consistency, efficiency, and product

performance.

Assist with setup optimization, equipment changeovers, and forming parameter adjustments

during production transitions.

Provide floor-level engineering support in a 24/7 manufacturing environment and assist

operational leadership as needed.

Qualifications

Bachelor's degree in Engineering preferred (Mechanical, Chemical, Materials Science,

Metallurgical, or related discipline).

Minimum of 2+ years of experience within a high-temperature continuous manufacturing

environment.

Strong understanding of thermal processing, material behavior at elevated temperatures, forming

operations, annealing principles, and process flow optimization.

Experience troubleshooting process-related defects and implementing corrective actions in a fast-

paced manufacturing setting.

Proficiency with Microsoft Office applications, particularly Excel, for data analysis and reporting.

Strong analytical, communication, and problem-solving abilities with a hands-on approach to

manufacturing support.

Ability to work effectively in a team-oriented, production-driven environment.

Work Environment:

Dynamic industrial manufacturing environment involving exposure to heat, noise, and operating

machinery.

Frequent walking, standing, and interaction with production equipment required throughout the shift.

Ability to safely work around elevated-temperature systems and utilize required protective equipment.

Additional Information

Stable manufacturing organization with strong operational investment and long-term growth

opportunities.

Team-oriented culture focused on safety, process improvement, and operational excellence.

Relocation assistance is available for qualified candidates.

Competitive compensation and comprehensive benefits package available.

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