Process / Tooling Engineer - Headliner & Soft Trim
- Kasai North America, Inc
- Manchester, Tennessee
- Full Time
Position Summary
We are seeking a highly skilled Process / Tooling Engineer to support the design and manufacturing of headliner and soft trim components . This role spans from early design input through tooling development, process optimization, and equipment integration to ensure product quality and manufacturability.
Key Responsibilities
Design & Development
- Collaborate with design teams to review headliner and soft trim concepts for manufacturability.
- Recommend product improvements to align with engineering, performance standards , and equipment specifications.
- Assess process feasibility, operating conditions, and quality requirements during design reviews.
Tooling & Equipment
- Develop RFQs for forming tools, piercing dies, assembly equipment, poka-yokes, and vision systems.
- Evaluate tooling and equipment drawings for compliance with specifications.
- Design and assemble new or modified mechanical components for industrial machinery and equipment.
Process Optimization & Validation
- Investigate process failures and operational issues; diagnose root causes and implement corrective actions.
- Analyze product test results against design/quality specifications and adjust equipment as needed.
- Use of multi-meter to interpret electrical readings (amperage, voltage, input/output) for basic troubleshooting of equipment.
- Modify form tools and assembly equipment to meet design, quality, and performance requirements.
Production Support & Training
- Operate or learn to operate forming presses, water jets, and assembly equipment for trials and operator training.
- Provide hands-on troubleshooting and resolution of tooling/equipment manufacturing issues.
Qualifications
- Experience with headliner and soft trim tooling and assembly processes.
- Strong understanding of tooling design, process engineering, and equipment integration.
- Understanding of PLC ladder logic
- Ability to use Auto-Cad, Solid Works, and/or Catia
- Ability to use Basic Windows, Excel, Power Point, and Word
- Fanuc and/or Yaskawa Robot programming required.
- Proficiency in reading and interpreting technical drawings and specifications.
- Reading and understanding electrical, hydraulic, and pneumatic schematics
- Hands-on experience with forming presses, water jets, and assembly equipment.
- Ability to travel domestic and foreign for extended periods with limited prior notice.
- Must be able to work any shift and extended hours as required.
Education / Experience minimums
- High school diploma + 10 years maintenance experience; or
- BS Degree in Mechanical Engineering, Industrial Engineering, or Engineering Technology; or
- AAS in Mechatronics, Maintenance, or Tooling.
Why Join Us?
- Opportunity to work on innovative automotive interior solutions.
- Hands-on involvement from design through mass production.
- Collaborative environment